Product details
Model ZES 100~2000t Servo Motor driven Screw Press
As Leading screw press maker in the world, now we made a first release for SERVO MOTOR DRIVEN SCREW PRESS for forging.
As same as conventional model, provided flywheel energy is consumed 100% at one powerful forming.
The machine has got TECHNICAL DEVELOPMENT PRISE from The Japan Society for Technology of Plasticity and some of other technical institute.
World first release of forging screw press, driven by Servomotor. No mechanical brake activation after one press cycle. Permanent use of the brake lining, absent of clutch makes less maintenance. Saving 30 to 50% electricity by regeneration during brake process. By the ram speed deceleration, plus only 0.2 to 0.3 sec. for one stroke time even if lager machine forges a small work piece. Ultra high precision forging through flywheel direct drive energy control. Powerful and ideal design that flywheel energy consumes within one processing.
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Model 1600ZES Conventional Model
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1000ZESH High Forming Energy Model
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400ZES Model Fully Automated System
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Model 200ZESW Wide Bed Model
Features
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1
There is no forming energy unevenness because of the flywheel direct drive by servo motor.
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2
Replace parts is only V-belt since it is not friction drive. Frequent replace of Friction leather belt is not the case for this machine.
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3
High speed approach and small power pressing can be programmed to meet high productivity.
This machine can cover wide capacity range from small to big size. -
4
Since it is direct, clutch movement and electric delay for solenoid valve is not developed.
High efficiency running by quick response can be operated.
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5
Static load of 20 % nominal capacity can be generated to widen the machine usage, such as straightening or trimming just after forging.
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6
After one stroke, brake action is made by servo motor by self.Mechanical brake is equipped for the purpose of only emergency. So the brake lining is not subject to wear.
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7
Slide lower position setting is made automatically during mold setting period.
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8
The motor is not required to revolve all the time so energy consumption is not so much in spite of the motor size. Energy saving is made by generated return electricity by braking period.
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9
The absence of lower dead point, it can be pressed several times for the same work by deferent power. It can be performed incremental forging by automatic upper mold shifting device. Frame extension is not subject to thickness unevenness for the pressing work and thin material forging is most favorable work for this machine.
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10
Acceptable capacity is Two times for the nominal capacity. It is possible to give 2 times of nominal force to the frame repeatedly.
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11
Forming speed can be adjusted to meet the easy forming condition adjustment such as magnesium hot forging.
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12
High speed forming can be performed. It is most favorable to Hot and Warm forging to prevent the material temperature reducing.
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13
Cored forging device, semi closed die device, upper mold sifting device and Digital load gauge, safety device, automated device also fully automated program support will be offered on the request.
ZES series Specifications | 100ZES | 150ZES | 150ZES-LS | 200ZES | 200ZES-LS | 300ZES | 300ZES-LS | 400ZES | 400ZES-LS | 630ZES | 800ZES | 1000ZES | 1250ZES | 1600ZES | 2000ZES | |
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Nominal Capacity | kN | 1000 | 1500 | 1500 | 2000 | 2000 | 3000 | 3000 | 4000 | 4000 |
6300 |
8000 | 10000 | 12500 | 16000 | 20000 |
Permissible Capacity | kN | 2000 | 3000 | 3000 | 4000 | 4000 | 6000 | 6000 | 8000 | 8000 | 12600 | 16000 | 20000 | 25000 | 32000 | 40000 |
Stroke Length | mm | 200 | 300 | 300 | 300 | 300 | 350 | 350 | 375 | 375 | 500 | 550 | 550 | 600 | 650 | 700 |
Shut Height | mm | 400 | 450 | 450 | 500 | 500 | 600 | 600 | 740 | 740 | 850 | 850 | 950 | 950 | 1000 | 1100 |
Table Area (LR×FB) |
mm | 460 ×550 |
600(1000) ×600 |
600(1000) ×600 |
700(1000) ×600 |
700(1000) ×600 |
800(1000) ×650(800) |
800(1000) ×650(800) |
850(1050) ×750(800) |
850(1050) |
950(1050) |
900(1050) ×1100(1200) |
1050(1200) |
1150(1300) |
1360 ×1200 |
1450 ×1300 |
Ram Area (LR×FB) |
mm | 300 ×320 |
390(390) ×500 |
390(390) ×500 |
490(490) ×500 |
490(490) ×500 |
530(530) ×600 |
530(530) ×600 |
580(660) ×700 |
580(660) ×700 |
600(700) ×750 |
650(700) ×820(920) |
800(900) ×920(920) |
800(850) ×1000 |
1000 ×1100 |
1100 ×1200 |
Dia. of Screw | mm | 155 | 185 | 185 | 225 | 225 | 243 | 243 | 272 | 272 | 300 | 350 | 380 | 400 | 450 | 500 |
Table Height | mm | 700 | 700(750) | 700(750) | 700(750) | 700(750) | 800(800) | 800(800) | 900(900) | 900(900) | 950(950) | 1000(1000) | 1000(1000) | 1200(1200) | 1200 | 1300 |
Servo Motor | kw | 30× 1台 |
30× 2台 |
52× 2台 |
30× 2台 |
52× 2台 |
52× 2台 |
52× 2台 |
60× 2台 |
60× 2台 |
125× 2台 |
125× 2台 |
200× 2台 |
220× 2台 |
220× 2台 |
220× 4台 |
Overall Height | mm | 3070 | 3665(3705) | 3665(3705) | 3765(3815) | 3765(3815) | 4240(4240) | 4240(4240) | 4965(4965) | 4965(4965) | 5515(5515) | 6200(6200) | 6400(6400) | 7200(7200) | 8000 | 8500 |
Overall Width | mm | 2210 | 2700(2980) | 2700(2980) | 2740(3040) | 2740(3040) | 3400(3800) | 3400(3800) | 3400(3600) | 3400(3600) | 4000(4200) | 4800(5200) | 5200(5200) | 5500(5700) | 5800 | 6000 |
Overall Depth | mm | 1100 | 1900(1900) | 1900(1900) | 1900(1900) | 1900(1900) | 2300(2700) | 2300(2700) | 2600(2600) | 2600(2600) | 2950(2950) | 3300(3300) | 3300(3300) | 3800(3800) | 4000 | 4300 |
Overall Weight | ton | 7 | 13(15) | 13(15) | 15(18) | 15(18) | 28(30) | 28(30) | 38(42) | 38(42) | 53(55) | 65(70) | 80(90) | 100(110) | 130 | 160 |
ZES:Basic Model, LS:FLow Forming Speed Model, () Wide Bed Model |
ZESH series Specifications | 300ZESH | 300ZESH-LS | 400ZESH | 400ZESH-LS | 500ZESH | 500ZESH-LS | 800ZESH | 1000ZESH | 1250ZESH | 1600ZESH | 2000ZESH | |
Nominal Capacity | kN | 3000 | 3000 | 4000 | 4000 | 5000 | 5000 | 8000 | 10000 | 12500 | 16000 | 20000 |
Permissible Capacity | kN | 4800 | 4800 | 6400 | 6400 | 8000 | 8000 | 12800 | 16000 | 20000 | 25600 | 32000 |
Stroke Length | mm | 300 | 300 | 350 | 350 | 375 | 375 | 500 | 550 | 550 | 600 | 650 |
Shut Height | mm | 500 | 500 | 600 | 600 | 740 | 740 | 850 | 850 | 950 | 950 | 1000 |
Table Area
(LR×FB) |
mm | 700(1000)
×600 |
700(1000)
×600 |
800(1000)
×650(800) |
800(1000)
×650(800) |
850(1050)
×750(800) |
850(1050)
×750(800) |
950(1050)
×900 |
1050×1200 |
1200×1200 | 1300×1200 | 1360×1200 |
Ram Area
(LR×FB) |
mm | 490(490)
×500 |
490(490)
×500 |
530(530)
×600 |
530(530)
×600 |
580(660)
×700 |
580(660)
×700 |
600(700)
×750 |
700×920 | 900×920 | 850×1000 | 1000×1100 |
Dia. of Screw | mm | 225 | 225 | 243 | 243 | 272 | 272 | 300 | 350 | 380 | 400 | 450 |
Table Height | mm | 700 | 700 | 800 | 800 | 900 | 900 | 1000 | 1000 | 1000 | 1200 | 1200 |
Servo Motor | kw | 52×
2台 |
52×
2台 |
60×
2台 |
60×
2台 |
125×
2台 |
125×
2台 |
125×
2台 |
200×
2台 |
220×
2台 |
220×
2台 |
220×
4台 |
Overall Height | mm | 3765(3815) | 3765(3815) | 4240(4240) | 4240(4240) | 5145(5145) | 5145(5145) | 5555(5555) | 6200 | 7000 | 7200 | 8000 |
Overall Height | mm | 2740(3040) | 2740(3040) | 3400(3800) | 3400(3800) | 4000(4200) | 4000(4200) | 4400(4600) | 5200 | 5500 | 5700 | 5800 |
Overall Depth | mm | 1900(1900) | 1900(1900) | 2300(2700) | 2300(2700) | 2600(2600) | 2600(2600) | 3050(3050) | 3300 | 3300 | 3800 | 4100 |
Overall Weight | ton | 15(18) | 15(18) | 30(32) | 30(32) | 41(45) | 41(45) | 58(60) | 75 | 90 | 110 | 140 |
ZESH:High Forming Energy Model,LS:FLow Forming Speed Model, ()Wide Bed Model |